Workshop Services

Nut Busting.

Hydraulic gland nut removal for heavy mining, marine and industrial cylinders. 60,000 Nm maximum torque. Reaction-arm method — no damage to mating surfaces. KEZAD, Abu Dhabi.

To 60,000 NmTo Ø 600 mmReaction-arm method
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Large hydraulic torque tool mounted on heavy industrial cylinder — Santoo nut busting station
Service overview

A gland nut that cannot be broken loose turns a service job into a replacement job.

Gland nuts on heavy mining, marine and industrial cylinders can require tens of thousands of Newton-metres to break free. Corrosion, seizure and contamination all compound the problem. Conventional methods — bars, hammers, heat — either fail or damage threads, flanges or the gland face in the process.

Santoo's dedicated nut-busting station removes the largest gland nuts hydraulically, with a reaction-arm assembly that directs force into the nut and away from the cylinder's mating surfaces. The cylinder is supported on the station throughout the operation.

Precision machined steel gland nut with external threads — showing the scale of components handled

Station specification.

Maximum torque60,000 Nm
Maximum nut diameterØ 600 mm
Supported cylinder weightUp to 12 tonnes
MethodHydraulic, reaction-arm
Steel and aluminium production — heavy press cylinders with large gland nuts requiring hydraulic removal
Applications

Where this service runs.

Mining excavator and dump truck cylinders, marine crane and steering cylinders, port handling equipment, offshore deck cylinders, and heavy press cylinders in steel and cement production throughout the GCC.

Marine crane and port handling equipment — heavy cylinders requiring hydraulic nut removal

Common questions.

What is the maximum torque the station can apply?

60,000 Nm. Applied hydraulically through a reaction-arm assembly that protects the cylinder's mating surfaces.

What cylinder weight can the station support?

Cylinders up to 12 tonnes are supported on the station during stripping.

Why hydraulic nut busting instead of conventional methods?

Conventional methods risk damaging threads, flanges or the gland face. Hydraulic actuation applies controlled torque without shock loading.

What is the maximum nut diameter?

Up to Ø 600 mm.

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